This is the BSUK development blog, here we look at our product design choices, review and analyse our products as we look to develop them and cater to our market. This blog is mostly retrospective, if you want sneak previews, offers and the like then go to our main website, our Facebook page or our BritNerf sub-forum. All content is (c) Blastersmiths UK Ltd unless otherwise stated. Content and images are available under license: CC-BY-NC-SA http://creativecommons.org/licenses/by-nc-sa/4.0/
Wednesday, 13 April 2016
3D Printer Service Closure: 13th April - May 1st 2016
As of today, 13th April 2016, I am closing the Blastersmiths UK 3D printing service to new orders to retail clients until 1st May. Our resellers will still be able to order stuff but we will not be accepting website orders from the general public until the start of May.
I hate having to do these sorts of posts but it's for the best at the end of the day. We need some breathing room to fix some pretty serious problems that have occurred that have been out of our control. I've detailed why I'm taking this step but the tl;dr is I need to look out for my staff and to keep the promises we make to our clients who are good enough to trust us with their hard earned money.
I ordered on [date], when will I get my stuff?
Current orders will be processed in the order they were received but the lead times might be a little elastic and each individual client will be kept up to date via email as we go. If it looks like your lead time is going to breach, you will be the first to know. In all cases, the offer of a full refund is available, no questions asked, should you wish to take that option. The only caveat is that your order mustn’t been dispatched.
What the hell happened?!
3 things. First, we're in the process of replacing our old Prusa Mendel fleet with better printers that are more reliable, print faster and print the mirror finish that can be seen on our Stryfe tray expanders, among other printers. We're in the process of migrating as the old Mendels fail and become time sinks to repair. While those are being decommissioned, we're adding new MTW printers and working out the scaling bugs. That process is putting a lot of strain on our team who have to juggle printing actual orders with printing parts for printers and routine, preventative maintenance.
Second, we're getting hugged to death by orders - even when we're adding an average of a printer a month. We've received a large surge in the last couple of days and are already pushing at our 4 week lead time for printed parts in 75% of orders. With a migration in progress, it was going to be a stretch to cope even with adding extra capacity. With my team juggling that migration and adding extras, a brief closure is good for their sanity in the long run. :)
However, the straw that broke the camel's back was a filament supply problem. Our suppliers produced a batch of black that contained significant degrees of micro-contamination that accumulated in our hot ends and rendered 90% of our capacity inoperable in the space of a few hours. The process of clearing, repairing parts and sourcing new filament has taken a significant amount of our time (on the order of 2 weeks), obliterating our capacity in the process. With our team stretched as it is so we opted for some breathing room to give us time to sort this mess out. We have human beings at this end and their welfare is my first priority followed closely by keeping our promises to our customers.
With this brief closure, my team can focus on salvaging our current capacity and adding more while we work out the issue with our filament supply. We have enough known good filament in reserve to fill outstanding orders and an emergency alternative standing by if that doesn't cover everything. We've planned for this contingency for a long time and I'm sad to have to activate it.
On the bright side, once we're back on line we should have twice as many printers printing twice as fast.
Can I still order stuff while you're offline?
It's technically just the website that is closing so yes but your lead time will start on 1st May and will be six weeks - don't expect your stuff to leave us until mid-June. If you want to order stuff during the closure, drop us an email and we'll work via PayPal invoice. I hear you ask why can you take PayPal orders but not website ones? Well, we have some limited capacity available so we'll be able to cope with a lower order volume and closing the website should stop us getting hugged to death. This way we can balance keeping a core element of the business alive while being able to recover from quite a serious set of knock backs.
What about your other lines?
Tactical gear, embroidery work, springs and motors are not affected. However, please note that the part shipping rule still applies. We've got enough going on here in the office without needing to track half-deliveries. The more we do that, the more risk of something going wrong and we hate to disappoint our clients.
If you've any questions or enquiries then please don't hesitate to drop us an email and we'll have a chat. :)
Thank you to all our clients, partners and friends in the community,
Mike Harratt
Managing Director, Blastersmiths UK
Wednesday, 13 January 2016
Blastersmiths UK MOLLE Assault Vest
I wrote back in May about the Full Tactical vest. Well, LARP season and real life got in the way and it took a bit of a back seat. Testing continued and we were able to verify the design - it's probably the most tested thing we've ever done in hindsight. That prototype has been dragged through four weekends of solid use and it's still standing.
Well, it's finally here. After all that testing and punishment, it's ready to leave the nest and join Nerf wars around the world!
Our Assault Vest comes with 4 in-built magazine pouches with elastic tops with plenty of MOLLE for the addition for further magazine pouches, holsters or other MOLLE mounted elements.
One of the key distinguishing features of the MOLLE Assault Vest is the sling loops. They have multiple uses, as Jangular highlights in his review but the intention is to use them to mount a single point sling with associated blaster.
The top 2 rows of MOLLE on each side of the 2 front panels are made from Velcro loop tape. This allows you to put Velcro hook tape backed morale patches and the like.
The back of the vest is completely covered in MOLLE webbing and allow for extensive customisation. There is also the space for embroidery. It is possible to replace several rows of MOLLE with a 180x180mm logo that you've had digitised using our custom embroidery service for an application fee of £10 inc VAT. If a smaller, more subtle logo is more to your taste, the sling loops themselves can be embroidered for a £4 inc VAT after you've had the artwork digitised with your logo.
The Blastersmiths UK Assault Vest can be purchased from our website from 14th January 2016 for £60 including VAT (a few colours and camouflages are a individually priced). Every vest is tailored made by hand here in our UK workshop. We will email you after your purchase to ask for your measurements, we'll then make it in your size. There is a little space for adjustment should your body shape change or if you'd prefer a looser fit.
Well, it's finally here. After all that testing and punishment, it's ready to leave the nest and join Nerf wars around the world!
Our Assault Vest comes with 4 in-built magazine pouches with elastic tops with plenty of MOLLE for the addition for further magazine pouches, holsters or other MOLLE mounted elements.
![]() |
| Or yah know, as a knife sheath? |
The top 2 rows of MOLLE on each side of the 2 front panels are made from Velcro loop tape. This allows you to put Velcro hook tape backed morale patches and the like.
The back of the vest is completely covered in MOLLE webbing and allow for extensive customisation. There is also the space for embroidery. It is possible to replace several rows of MOLLE with a 180x180mm logo that you've had digitised using our custom embroidery service for an application fee of £10 inc VAT. If a smaller, more subtle logo is more to your taste, the sling loops themselves can be embroidered for a £4 inc VAT after you've had the artwork digitised with your logo.
The Blastersmiths UK Assault Vest can be purchased from our website from 14th January 2016 for £60 including VAT (a few colours and camouflages are a individually priced). Every vest is tailored made by hand here in our UK workshop. We will email you after your purchase to ask for your measurements, we'll then make it in your size. There is a little space for adjustment should your body shape change or if you'd prefer a looser fit.
Wednesday, 18 November 2015
Custom embroidery service now open!
We've always been committed to making tactical gear that people can truly call their own. Through custom sizing to 'made to order' & bespoke pieces, Blastersmiths UK have always gone the extra mile to help you make your kit suit you. In pursuit of that, we can now announce that we are launching our bespoke embroidery service as of today.
Take your own logo or artwork, pay for the tooling once and you can use your logo again and again across our entire range of tactical equipment! Your one logo can be replicated across holsters, dump pouches, magazine holders and even tactical vests. With only a nominal application fee per item after the initial charge for digitizing your artwork, our customers can readily stand out from the crowd with top quality tactical equipment that is truly their own.
Purchasing your first bespoke embroidered piece:
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| Custom logos can be put on all sorts of products! |
After you've ordered, we'll email you to ask for your artwork. Once we've got that, we can turn it into embroidery for you. We'll send you a digital render of the final layout for you to 'proof'. That's where you check spelling, layout and final colours. If you OK that, we can then proceed to making your stuff. We'll also provide you with a Unique Tooling Code (UTC) for each logo/artwork that you agree to 'proof' so you can use it for future orders.
Reusing your tooling for future orders:
If you like your customised items then you can come back and select the 'Reuse' option on every future order and will only have to pay the application fee. Your tooling can be used time and again, just add Custom Embroidery Tooling with the 'Reuse' option selected and we'll email you to ask for your UTC. Don't worry if you can't find it, we keep a database of them here but it will speed up the turn around time for your order if you can provide us with it.
Stock logos and designs:
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| Stock designs allow for budget customisation |
Please note that due to the nature of the embroidery process, it's not possible to retrofit embroidery to extant pieces. We honestly tried but webbing and fittings get in the way of the embroidery hoops preventing the fabric from being held in-situ correctly.
Patches, name tapes, text only options and more
We're launching today with our custom logo service but we'll be adding more lines as we go. Plans are in the pipeline for custom webbing or hook tape name tapes for squad members and LARP characters. We're exploring the option of promotional merchandise (for both ourselves and Nerf groups) and of course we're working to bring a bespoke morale patch service, too. That'll likely be after Christmas now but we've got lots to be starting off with...
Friday, 30 October 2015
'Star-lord Quad Blaster' drop-leg holsters
| Star-lord Quad Blaster - Source: Nerf Wikia |
We first made a set of holsters for the 'Star-lord Quad Blaster' back in 2014. One of our flat mates here in Bristol wanted a set to complete her Star-lord cosplay. We made them up and she wandered around MCM London back in October 2014 getting compliments on both the holsters and her general costume (with hindsight, should have given her some business cards to hand out!). We left them as a one-off item until a couple of weeks back when we received a request phrased to the effect of"This might be the weirdest thing you've been asked but..." I'm not entirely sure the client was prepared for us to come back with a "Yeah, we've done that, let me find my notes". :D
So we opened up the files, fixed a few bugs and ported the holsters from the old looped belt loops to our standard MkIV style loops fixed to a thigh strap. The blaster is still held in place by a 3D printed clip but it's much easier to release that the previous version. It's low profile when empty and holds the blaster perfectly secure when in use. The best part is that it retains all the sizing flexibility of our full fabric drop-leg holsters. The thigh strap is a full 30" long so chances are, it'll fit you there. The vertical belt loops have the better part of 8" vertical adjustment which is a lot when you consider your legs.
These are available now for £15 for one or £25 for a LH/RH pair (because, honestly, who really wants just one?) from our website. Prices include UK VAT at 20% so non-EU folks will pay £12.50 and £20.83 for singles and pairs respectively - that discount is automatically calculated at checkout.
This is the first release of a few to come in the next few weeks. We've been a bit quiet since the end of LARP season setting up new and exciting things that will be announced in the coming weeks.
-Mike
MD, BSUK
Monday, 17 August 2015
Retaliator Bolt Action Conversion Kit available soon!
In days gone by it was a simple thing to acquire a performance bolt-action rifle. You simply headed down to your local store (online or brick and mortar, your pick) and grabbed either a Longshot or a Longstrike. Nowadays, things aren't so simple. The Longshot re-release has its own problems and the Longstrike's indirect plunger system and general poor performance leaves it lacking in the Elite era.
The Retaliator is a solid platform, one that is versatile and customisable to boot but has a nasty over-hand priming action in its stock form. Well, I decided to fix that.
This ambidextrous kit allows you to replace the over-hand action with an aluminium bolt handle. The kit contains all the 3D printed parts, screws and nuts you need to make the conversion. A little bit of thread lock is all you need to make it super-durable and to last over an extended time. The kit contains a single bolt handle that can be placed on either the left or the right hand side of the assembly depending on your preference.
Miss your top rail? We at Blastersmiths UK feel that the Retaliator's top rail just gets in the way so we got rid of it. If you're pining for its return then we do offer split picatinny rails that can restore it. They will be offered as an additional option to the kit in matching colours. If you wanted a different colour for something a little more distinctive or striking, they can be ordered separately.
This kit will be on sale for £25 (inc VAT at 20% so £20.83 for US and other non-EU countries) from Friday 21st July 2015 on a 4 week lead time in our full, and growing, range of colours. A full fitting video and demonstration will be coming shortly.
- Mike
www.blastersmiths.co.uk
Wednesday, 15 July 2015
Elite Alpha Trooper Catch Upgrade Kit
The above image illustrates how little the Elite Alpha Trooper's catch plate changed between design iterations. A small bulkhead of plastic was added to the plate in order to accommodate the new plunger system but that was it. The remainder of the bracing plastic and the wing slots for the plunger flanges remain to provide a catch plate that flexes and fails under enhanced load.
Our inproved 3D printed catch plate provides a much neater solution by being designed exclusively for the Elite Alpha Trooper. It possesses a much deeper ledge for bracing the plunger assembly against and a thicker holding bulkhead for the plunger. It's much stronger and less pliable than the original. There's no need for upgraded catch plate springs, just a simple improved catch.
Our new catch can be had with a spring for £8 (inc VAT at 20%) from our website.
Our inproved 3D printed catch plate provides a much neater solution by being designed exclusively for the Elite Alpha Trooper. It possesses a much deeper ledge for bracing the plunger assembly against and a thicker holding bulkhead for the plunger. It's much stronger and less pliable than the original. There's no need for upgraded catch plate springs, just a simple improved catch.
Our new catch can be had with a spring for £8 (inc VAT at 20%) from our website.
Wednesday, 8 July 2015
MkII 'Miranda' Pattern Magazine Holders
We've been working to refine our budget range magazine holders over the last few months. The current shock cord design is proving a little problematic in the price bracket it's in. To that end, we needed to find something that would fill the 'economy' price bracket magazine that we know the HvZ and student populations crave.
Meet our MkII 'Miranda' Pattern Magazine Holders. They represent something of a paradigm shift compared to our previous iterations and there are number of reasons for that. And yes, they are named for Miranda in Serenity.
First and foremost, you'll notice they're flapped. Too often have I lost darts at Green Cloaks events where I've been crawling through ferns and underbrush so these pouches solve that particular problem. Of course, I'm not a huge fan of flaps for ease of access. To that end, we added a small tab of Velcro to the inside of the pouch and made them deep enough to carry their required number of magazines. The flap can then be tucked behind the magazines in order to provide ready access without needing to fight through a pouch.
With a couple of these on your MOLLE vest or belt, you can have one in a 'ready' state while the others are in reserve. These pouches are designed to be both magazine holder and dump pouch in one. You cycle the magazines from front to back, removing from the front and replacing the spent magazines in the back. The weight of the magazine creates a handy aperture that's easy to re-insert a magazine into.
MOLLE Mounted Versions:
Our MOLLE mounted version still relies on our MOLLE Attachment Bar system (MAB) but the webbing has been reconfigured to accept MALICE clips, too.
Belt Mounted Versions:
The belt mounted versions are reverting to our universal belt loop system with the addition of a snap fastener at the bottom to really secure the hold. This feature was added after this weekend at Green Cloaks Event 3: Into the Rad where I had multiple failures of my Firestrike belt mounted holster that argued with my vest rig. In the end, adding a pop snap solved the problem.
UPDATE: We've replaced the belt system with a new strap system. Installation instructions on that can be found here.
These versions will be available in our full range of colours rather than just black and camouflage. Black double and triple pouches will be £8 and £10 respectively with an extra £1 for colours. Camouflages with matched fittings and straps will be available, too.
The future of our shock cord retention pouches:
The shock cord retention pouches that we currently supply do have a future. However, we would like to do a better job on them and so they will be bumped up to our 'premium' bracket where they will have sewn, reinforced PALS legs that thread into MOLLE and the like. The price will rise to match and it's too early to say how much that might be.
UPDATE: Nope, the old shock cord pouches don't have a future. We're only supplying Mirandas from here on out. We can't commission the old versions even if we wanted to because the fabric we used literally no longer exists. It was made by 1 mill in the world (up in Lancashire, UK) who no longer supply it. We can't make the old design in any other fabric so we're only supplying these now.
The MkII 'Miranda' pouches go on sale on our website from Friday 10th July 2015.
Meet our MkII 'Miranda' Pattern Magazine Holders. They represent something of a paradigm shift compared to our previous iterations and there are number of reasons for that. And yes, they are named for Miranda in Serenity.
First and foremost, you'll notice they're flapped. Too often have I lost darts at Green Cloaks events where I've been crawling through ferns and underbrush so these pouches solve that particular problem. Of course, I'm not a huge fan of flaps for ease of access. To that end, we added a small tab of Velcro to the inside of the pouch and made them deep enough to carry their required number of magazines. The flap can then be tucked behind the magazines in order to provide ready access without needing to fight through a pouch.
With a couple of these on your MOLLE vest or belt, you can have one in a 'ready' state while the others are in reserve. These pouches are designed to be both magazine holder and dump pouch in one. You cycle the magazines from front to back, removing from the front and replacing the spent magazines in the back. The weight of the magazine creates a handy aperture that's easy to re-insert a magazine into.
MOLLE Mounted Versions:
Our MOLLE mounted version still relies on our MOLLE Attachment Bar system (MAB) but the webbing has been reconfigured to accept MALICE clips, too.
Belt Mounted Versions:
The belt mounted versions are reverting to our universal belt loop system with the addition of a snap fastener at the bottom to really secure the hold. This feature was added after this weekend at Green Cloaks Event 3: Into the Rad where I had multiple failures of my Firestrike belt mounted holster that argued with my vest rig. In the end, adding a pop snap solved the problem.
UPDATE: We've replaced the belt system with a new strap system. Installation instructions on that can be found here.
These versions will be available in our full range of colours rather than just black and camouflage. Black double and triple pouches will be £8 and £10 respectively with an extra £1 for colours. Camouflages with matched fittings and straps will be available, too.
The future of our shock cord retention pouches:
UPDATE: Nope, the old shock cord pouches don't have a future. We're only supplying Mirandas from here on out. We can't commission the old versions even if we wanted to because the fabric we used literally no longer exists. It was made by 1 mill in the world (up in Lancashire, UK) who no longer supply it. We can't make the old design in any other fabric so we're only supplying these now.
The MkII 'Miranda' pouches go on sale on our website from Friday 10th July 2015.
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